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Cutting & Forming

Cutting & Forming Equipment

Bandsaws, Cold Saws, Plasma Cutters, and Track Torches for Fabrication Shops

Cutting and forming equipment prepares metal before welding, machining, or assembly. Fabrication shops rely on tools such as bandsaws, cold saws, plasma cutters, and track torches to cut stock material to size and create accurate edges that fit properly during fabrication.

Clean cuts improve fit-up, reduce grinding time, and help welders maintain better joint alignment. Whether cutting structural steel, tubing, plate, or sheet metal, choosing the right cutting equipment can significantly improve shop productivity and accuracy.

This collection includes metal cutting machines commonly used in fabrication and metalworking environments, including horizontal bandsaws, cold saws for precision cutting, plasma cutters for fast plate cutting, and track torches designed for straight cutting operations.

Quick Guide: Choosing the Right Cutting Equipment

Application Recommended Machine Key Features
Cutting structural steel Horizontal bandsaw Accurate cuts with minimal material waste
Precision tubing cuts Cold saw Clean burr-free cuts with accurate angles
Plate cutting and fabrication Plasma cutter Fast cutting speed with minimal cleanup
Straight torch cutting Track torch Guided torch for consistent straight cuts
High-volume fabrication Industrial bandsaw Higher capacity for production cutting
General metal shop cutting Combination cutting equipment Versatile tools for multiple cutting tasks

Best Cutting Machines by Use Case

Bandsaws for Material Cutting

Bandsaws are commonly used in fabrication shops to cut bar stock, tubing, pipe, and structural steel. Horizontal bandsaws are especially useful for repeat cuts and batch production because they allow material to be cut accurately with minimal operator involvement.

Cold Saws for Precision Cutting

Cold saws use a circular blade and controlled cutting speed to produce clean and accurate cuts in metal. These machines are often used when tight tolerances and clean edges are required, particularly when cutting tubing or smaller structural components.

Plasma Cutters for Plate and Sheet Metal

Plasma cutters are used to quickly cut conductive metals such as steel, stainless steel, and aluminum. Fabricators use plasma cutting for brackets, base plates, patch panels, and general fabrication work where speed and flexibility are important.

Track Torches for Straight Cuts

Track torches guide an oxy-fuel cutting torch along a straight path to produce consistent cuts in thicker material. These tools are commonly used in structural fabrication and field cutting operations where large plates must be cut accurately.

Fabrication Shops with Multiple Cutting Needs

Many fabrication shops use a combination of cutting machines. Bandsaws handle bar stock and tubing, plasma cutters handle sheet and plate, and track torches are used for heavy cutting applications.

Cutting Equipment Buying Guide

Material Thickness

The maximum thickness of material being cut determines which machine is appropriate. Plasma cutters handle thinner materials quickly, while bandsaws and track torches may be better suited for thicker stock.

Cutting Accuracy

Some applications require tight tolerances and precise angles. Cold saws are typically used when high precision is required for structural components or tubing assemblies.

Production Volume

High-production fabrication shops benefit from machines capable of handling continuous cutting operations. Automated bandsaws and high-capacity machines help maintain production efficiency.

Cutting Speed

Different cutting methods operate at different speeds. Plasma cutting is often faster for plate work, while bandsaws may provide better accuracy for structural materials.

Power Requirements

Some cutting machines require higher electrical power or compressed air systems. Confirm that the shop infrastructure supports the equipment being considered.

Shop Space and Layout

Larger cutting machines require adequate floor space for safe operation and material handling. Shops should plan layout carefully before installing equipment.

Bandsaw vs Plasma Cutter vs Cold Saw

Feature Bandsaw Plasma Cutter Cold Saw
Best Material Type Bar, tube, structural steel Plate and sheet metal Tubing and precise cuts
Cutting Accuracy High Moderate Very high
Cutting Speed Moderate Fast Moderate
Edge Finish Clean cut May require cleanup Very clean cut
Typical Shop Use General fabrication Plate cutting Precision fabrication

Common Mistakes When Choosing Cutting Equipment

Choosing equipment that cannot handle the material thickness
Machines must be capable of cutting the thickest material used in the shop.

Ignoring cutting accuracy requirements
Some fabrication work requires precise cuts that only certain machines can provide.

Underestimating production needs
High-volume fabrication shops require machines capable of continuous operation.

Ignoring power and air requirements
Plasma cutters and some saws require additional shop infrastructure.

Choosing the wrong cutting method for the application
Each cutting technology performs best in different situations.

Overlooking shop workflow
Cutting equipment should integrate smoothly with welding and fabrication processes.

Cutting Equipment FAQ

What machines are commonly used to cut metal in fabrication shops?

Common machines include bandsaws, cold saws, plasma cutters, and track torches.

What is the difference between a bandsaw and a cold saw?

A bandsaw uses a continuous blade for cutting, while a cold saw uses a circular blade designed for precise cuts.

What materials can plasma cutters cut?

Plasma cutters can cut conductive metals such as steel, stainless steel, and aluminum.

What is a track torch used for?

A track torch guides a cutting torch along a straight path for accurate cuts in thicker material.

Are bandsaws good for structural steel?

Yes. Bandsaws are widely used to cut structural steel, tubing, and bar stock.

Which cutting machine is best for precision tubing cuts?

Cold saws are commonly used when accurate tubing cuts are required.

Do fabrication shops use multiple cutting machines?

Most shops use a combination of machines depending on the material and cutting requirements.

Choosing the Right Cutting and Forming Equipment

The right cutting equipment depends on the material being processed, the required accuracy, and the production workflow of the shop. Bandsaws are widely used for structural material cutting, plasma cutters provide fast plate cutting, and cold saws deliver precise tubing cuts.

Review the equipment in this collection based on cutting capacity, accuracy requirements, and shop workflow to determine which machines best support your fabrication operations.

  • MetalPro-Tooling-MP7005_ETrackShear_2
    MetalPro-Tooling-MP7005_ETrackShear_1_59a95e4a-9dd5-449e-940f-70c85325793a
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    Metalpro Corp

    MetalPro-Tooling-MP7005 – E Track Shear

    Original Price $5,500.00
    Current Price $5,000.00

    MetalPro-Tooling-MP7005 – E Track Shear The METALpro E-Track Shear is specifically designed for shearing 12-guage E-Track. Make accurate, fas...

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    Original Price $5,500.00
    Current Price $5,000.00
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  • MetalPro-Tooling-MP5005_-12_inch_Shear_1
    MetalPro-Tooling-MP5005_-12_inch_Shear
    Save $187.50
    Metalpro Corp

    MetalPro-Tooling-MP5005 -12 inch Shear

    Original Price $2,062.50
    Current Price $1,875.00

    MetalPro-Tooling-MP5005 -12 inch Shear The MP5005 is a 12 inch 3 in 1 combination shear. Capable of shearing flat bar, angle iron, rod, or square. ...

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    Original Price $2,062.50
    Current Price $1,875.00
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  • MetalPro-Tooling-MP4505_8_inch_Shear_1
    MetalPro-Tooling-MP4505_8_inch_Shear
    Save $167.50
    Metalpro Corp

    MetalPro-Tooling-MP4505 – 8 inch Shear

    Original Price $1,842.50
    Current Price $1,675.00

    MetalPro-Tooling-MP4505 – 8 inch Shear The MP4505 is a 8 inch 3 in 1 combination shear. Capable of shearing flat bar, angle iron, rod, or square. T...

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    Original Price $1,842.50
    Current Price $1,675.00
    Save $167.50