250A TIG output drives into 3/8" steel without switching machines mid-job.
Dual voltage 120V/240V runs on 15A circuits or full 30A shop power.
Automatic polarity reversal switches MIG, flux-core, and TIG without moving leads.
Double pulse MIG controls heat input for cleaner beads and less distortion.
5A minimum TIG output welds razor-thin stainless without burn-through or warping.
DESCRIPTION
REAL-WORLD CAPACITY
SPECIFICATIONS
ACCESSORIES
WARRANTY
WARRANTY & MANUALS
SHIPPING
WHY BUY FROM US
DESCRIPTION
HTP Revolution 2500 Product # REV2500STEEL
Includes: Accessory package dependent (Steel Package, Aluminum Package, All In Package, Water Cooled TIG Package, Liv Taylor Dodge Package) Does Not Include: Welding Cart, Gas Bottle, MIG Gun Consumables or Parts except those preinstalled on feeder, MIG Welding Wire
A dual voltage multi process welder for fabrication shops that regularly switch between MIG, TIG, and Stick welding.
The HTP Revolution 2500 is a multi process welding system designed to run MIG, pulse MIG, AC and DC TIG, and Stick welding from one machine. It combines synergic programs with manual adjustment capability so operators can use preset welding programs or control parameters directly.
The system supports single and double pulse MIG for steel and aluminum, AC and DC TIG welding with adjustable waveform and pulse controls, and Stick welding with dedicated electrode programs. Dual voltage capability allows operation on 120V circuits for lighter work and full output performance on 220 to 240V power.
In real shop use this machine is commonly used by fabrication shops, maintenance teams, and mobile welders who need to handle multiple welding processes without maintaining separate machines.
Input Voltage: 120V or 208 to 240V Maximum Output TIG: 250A Maximum Output MIG: 220A Maximum Output Stick: 200A AC Waveforms: Square and Triangular AC Frequency: Up to 400 Hz at 99A and below, 200 Hz above 99A Wire Diameter Capacity: .023 inch to .045 inch Wire Spool Size: 8 inch Wire Feed Speed: 55 to 630 IPM
USED FOR • Fabricators switching between MIG, TIG, and Stick welding regularly • Aluminum and steel welding with pulse capability • Shops with both 120V and 220 to 240V power available • Mobile welders needing multi process capability
Not For • Shops requiring push pull feeder compatibility • Operations requiring 12 inch wire spool capacity • Applications needing more than 250 amps output
If you do not have access to 120V or 220 to 240V single phase power, this is not your machine.
REAL-WORLD CAPACITY
Material Thickness | Performance 1/8 inch | Suitable on 120V circuits 1/4 inch | Strong on 220 to 240V power 3/8 inch | Upper range depending on welding process and joint design
Maximum Output: 250 Amps
Duty Cycle:
Duty Cycle TIG @ 220 to 240V at 104°F 20% @ 250A 60% @ 160A 100% @ 130A
Duty Cycle MIG @ 220 to 240V at 104°F 25% @ 200A 60% @ 140A 100% @ 120A
Duty Cycle Stick @ 220 to 240V at 104°F 25% @ 200A 60% @ 140A 100% @ 120A
SPECIFICATIONS
Technical Specifications for the HTP Revolution 2500
Input Voltage: 120V or 208 to 240V Input Frequency: 50 / 60 Hz Input Amperage Max (208 to 240V): 34.6A / 30A Minimum TIG Output: 5A Minimum MIG Output: 13A Minimum Stick Output: 10A Arc Voltage MIG: 13 to 35V Open Circuit Voltage: 75V Cooling: Forced Air Electronic Overload Protection: Yes Wire Feed Speed: 55 to 630 IPM Wire Diameter: .023 inch to .045 inch Wire Spool Size: 8 inch Dimensions: 21 inch x 11.75 inch x 16.5 inch Weight: 86 lbs
Power Requirements
Single phase power Operates on a 15A 120V circuit with reduced output 30A circuit recommended for full 220 to 240V performance 110/220 adapter cable included in applicable packages
ACCESSORIES
HTP Revolution 2500 Package Includes
Steel Package MIG gun for steel CK17 TIG torch Foot pedal Ground cable and clamp Flow gauge regulator Gas hose Drive roller for .030 and .035 wire 110/220 adapter cable
Aluminum Package MIG gun for aluminum CK17 TIG torch Foot pedal Ground cable and clamp Flow gauge regulator Gas hose Steel and aluminum drive rollers 110/220 adapter cable
All In Package Steel MIG gun Aluminum MIG gun TIG torch Foot pedal Electrode holder Steel aluminum and knurled drive rollers Dual gas hoses Flowmeters Ground cable Adapter cable
Water Cooled TIG Package Arctic Chill dual voltage cooler CK20 water cooled TIG torch Coolant Steel and aluminum MIG guns Drive rollers Flowmeters Electrode holder Ground cable Adapter cable
Liv Taylor Dodge Package Revolution 2500 with custom graphic Steel MIG gun Aluminum MIG gun TIG torch Foot pedal Drive rollers Flowmeters Electrode holder Ground cable Adapter cable
Upgrade options available via dropdown selections.
CA Prop 65 - For Residents of California Warning: Welding and cutting equipment, accessories, and fumes can expose you to chemicals, including Chromium (Hexavalent Compounds), Lead, and Nickel, which are known to the State of California to cause cancer and/or birth defects or other reproductive harm. For more information, please visitwww.P65Warnings.ca.gov.
SHIPPING
Shipping Policy
Shipping Overview
Products sold on FabCore X Supply are fulfilled through our authorized U.S.-based distribution network.
Please keep all shipping cartons and packaging materials until you have fully inspected your order and confirmed that the products are in acceptable condition.
Orders may arrive in multiple shipments from different warehouse locations depending on product availability and warehouse location.
Processing & Delivery Timeframes
Processing Time:
1–2 business days
Standard Parcel Transit Time (Continental U.S.):
3–7 business days
Freight Transit Time:
5–10 business days
Delivery timeframes are estimates only and are not guaranteed.
Shipping Methods & Carrier Delays
Orders ship via major carriers including USPS, UPS, and LTL freight carriers.
Carrier delivery estimates are service goals and may be impacted by factors outside our control, including:
Severe weather or natural events
Holiday or peak shipping volume
Transportation or facility disruptions
Address or routing errors
Local carrier processing delays
USPS Priority Mail timeframes are not guaranteed delivery dates. UPS and freight carriers may also experience similar delays.
Free Shipping Policy
Most orders over $100 USD qualify for free shipping.
Exclusions: Products weighing over 69 lbs or requiring palletized freight shipment are excluded from free shipping and are subject to freight charges.
Freight Shipping
Large or heavy products that exceed standard carrier weight or size limits (over 69 lbs) ship via truck freight and may arrive shrink-wrapped on a pallet.
Freight Shipping Fee
Freight shipments ship for a flat fee of $250.00 when delivered to:
A commercial address with forklift or loading dock access, or
A freight terminal for customer pickup.
Residential Freight Deliveries
Freight shipments can be delivered to residential addresses; however, additional carrier accessorial fees apply.
Examples of accessorial charges include:
Residential delivery surcharge
Liftgate service
Limited access delivery fees
Appointment delivery or re-delivery charges
Customers shipping to residential addresses will be contacted by Customer Service if additional freight charges apply.
Someone must be present to sign for and accept delivery of all freight shipments.
If liftgate service is declined but used at delivery, the customer is responsible for the additional carrier charge.
Additional Freight Items
Items purchased separately from machines or palletized equipment incur an additional $250 freight shipping fee when shipped to a commercial address.
When delivered to a residential address, customers are responsible for all applicable freight and accessorial charges.
Freight Delivery Inspection & Damage Policy
All freight shipments leave our suppliers’ facilities in good condition.
Risk of loss transfers upon confirmed delivery in accordance with carrier documentation. We assist customers with delivery-related issues in accordance with our published policies.
To protect yourself:
Inspect all shipments immediately upon delivery.
If possible, inspect the contents while the driver is present.
Note any visible damage or missing items on the delivery receipt before signing.
For freight terminal pickups (“Hold for Pickup” shipments), inspect the shipment before leaving the terminal. Damage not noted at pickup may be denied by the carrier.
We are happy to assist customers with freight claims when possible; however, freight claims are ultimately handled by the carrier.
FabCore X Supply 6108 Tiffield Way Wake Forest, NC 27587 Email: sales@fabcorexsupply.com Phone: (919) 435-2799
WHY BUY FROM US
Why Buy From Us
We understand you have many options when purchasing equipment. At FabCore X Supply, our goal is to provide a reliable, transparent, and professional buying experience for every customer.
Here’s what you can expect when you shop with us:
✔ Competitive Pricing & Price Match
We work closely with authorized manufacturers and distribution partners to offer competitive pricing. If you find the same product advertised for less by an eligible authorized retailer, we’ll review your request through our Price Match Policy.
✔ Clear & Fair Returns
We offer a 30-day return window on eligible products. Returns are processed in accordance with our published return policy.
✔ Knowledgeable Customer Support
Our team is committed to helping customers choose the right equipment and providing support throughout the ordering and delivery process.
✔ Quality Products from Authorized Sources
All products on our site are sourced from authorized manufacturers and distributors. We carefully select products based on quality, reliability, and performance standards. (See List of Authorized Suppliers)
✔ Reliable Fulfillment
Orders are processed and fulfilled through our authorized U.S. distribution partners to help ensure proper handling and dependable delivery.
FabCore X Supply 6108 Tiffield Way Wake Forest, NC 27587 Email: sales@fabcorexsupply.com Phone: (919) 435-2799
Includes: Accessory package dependent (Steel Package, Aluminum Package, All In Package, Water Cooled TIG Package, Liv Taylor Dodge Package) Does Not Include: Welding Cart, Gas Bottle, MIG Gun Consumables or Parts except those preinstalled on feeder, MIG Welding Wire
A dual voltage multi process welder for fabrication shops that regularly switch between MIG, TIG, and Stick welding.
The HTP Revolution 2500 is a multi process welding system designed to run MIG, pulse MIG, AC and DC TIG, and Stick welding from one machine. It combines synergic programs with manual adjustment capability so operators can use preset welding programs or control parameters directly.
The system supports single and double pulse MIG for steel and aluminum, AC and DC TIG welding with adjustable waveform and pulse controls, and Stick welding with dedicated electrode programs. Dual voltage capability allows operation on 120V circuits for lighter work and full output performance on 220 to 240V power.
In real shop use this machine is commonly used by fabrication shops, maintenance teams, and mobile welders who need to handle multiple welding processes without maintaining separate machines.
Input Voltage: 120V or 208 to 240V Maximum Output TIG: 250A Maximum Output MIG: 220A Maximum Output Stick: 200A AC Waveforms: Square and Triangular AC Frequency: Up to 400 Hz at 99A and below, 200 Hz above 99A Wire Diameter Capacity: .023 inch to .045 inch Wire Spool Size: 8 inch Wire Feed Speed: 55 to 630 IPM
USED FOR • Fabricators switching between MIG, TIG, and Stick welding regularly • Aluminum and steel welding with pulse capability • Shops with both 120V and 220 to 240V power available • Mobile welders needing multi process capability
Not For • Shops requiring push pull feeder compatibility • Operations requiring 12 inch wire spool capacity • Applications needing more than 250 amps output
If you do not have access to 120V or 220 to 240V single phase power, this is not your machine.
REAL-WORLD CAPACITY
Material Thickness | Performance 1/8 inch | Suitable on 120V circuits 1/4 inch | Strong on 220 to 240V power 3/8 inch | Upper range depending on welding process and joint design
Maximum Output: 250 Amps
Duty Cycle:
Duty Cycle TIG @ 220 to 240V at 104°F 20% @ 250A 60% @ 160A 100% @ 130A
Duty Cycle MIG @ 220 to 240V at 104°F 25% @ 200A 60% @ 140A 100% @ 120A
Duty Cycle Stick @ 220 to 240V at 104°F 25% @ 200A 60% @ 140A 100% @ 120A
SPECIFICATIONS
Technical Specifications for the HTP Revolution 2500
Input Voltage: 120V or 208 to 240V Input Frequency: 50 / 60 Hz Input Amperage Max (208 to 240V): 34.6A / 30A Minimum TIG Output: 5A Minimum MIG Output: 13A Minimum Stick Output: 10A Arc Voltage MIG: 13 to 35V Open Circuit Voltage: 75V Cooling: Forced Air Electronic Overload Protection: Yes Wire Feed Speed: 55 to 630 IPM Wire Diameter: .023 inch to .045 inch Wire Spool Size: 8 inch Dimensions: 21 inch x 11.75 inch x 16.5 inch Weight: 86 lbs
Power Requirements
Single phase power Operates on a 15A 120V circuit with reduced output 30A circuit recommended for full 220 to 240V performance 110/220 adapter cable included in applicable packages
ACCESSORIES
HTP Revolution 2500 Package Includes
Steel Package MIG gun for steel CK17 TIG torch Foot pedal Ground cable and clamp Flow gauge regulator Gas hose Drive roller for .030 and .035 wire 110/220 adapter cable
Aluminum Package MIG gun for aluminum CK17 TIG torch Foot pedal Ground cable and clamp Flow gauge regulator Gas hose Steel and aluminum drive rollers 110/220 adapter cable
All In Package Steel MIG gun Aluminum MIG gun TIG torch Foot pedal Electrode holder Steel aluminum and knurled drive rollers Dual gas hoses Flowmeters Ground cable Adapter cable
Water Cooled TIG Package Arctic Chill dual voltage cooler CK20 water cooled TIG torch Coolant Steel and aluminum MIG guns Drive rollers Flowmeters Electrode holder Ground cable Adapter cable
Liv Taylor Dodge Package Revolution 2500 with custom graphic Steel MIG gun Aluminum MIG gun TIG torch Foot pedal Drive rollers Flowmeters Electrode holder Ground cable Adapter cable
Upgrade options available via dropdown selections.
CA Prop 65 - For Residents of California Warning: Welding and cutting equipment, accessories, and fumes can expose you to chemicals, including Chromium (Hexavalent Compounds), Lead, and Nickel, which are known to the State of California to cause cancer and/or birth defects or other reproductive harm. For more information, please visitwww.P65Warnings.ca.gov.
SHIPPING
Shipping Policy
Shipping Overview
Products sold on FabCore X Supply are fulfilled through our authorized U.S.-based distribution network.
Please keep all shipping cartons and packaging materials until you have fully inspected your order and confirmed that the products are in acceptable condition.
Orders may arrive in multiple shipments from different warehouse locations depending on product availability and warehouse location.
Processing & Delivery Timeframes
Processing Time:
1–2 business days
Standard Parcel Transit Time (Continental U.S.):
3–7 business days
Freight Transit Time:
5–10 business days
Delivery timeframes are estimates only and are not guaranteed.
Shipping Methods & Carrier Delays
Orders ship via major carriers including USPS, UPS, and LTL freight carriers.
Carrier delivery estimates are service goals and may be impacted by factors outside our control, including:
Severe weather or natural events
Holiday or peak shipping volume
Transportation or facility disruptions
Address or routing errors
Local carrier processing delays
USPS Priority Mail timeframes are not guaranteed delivery dates. UPS and freight carriers may also experience similar delays.
Free Shipping Policy
Most orders over $100 USD qualify for free shipping.
Exclusions: Products weighing over 69 lbs or requiring palletized freight shipment are excluded from free shipping and are subject to freight charges.
Freight Shipping
Large or heavy products that exceed standard carrier weight or size limits (over 69 lbs) ship via truck freight and may arrive shrink-wrapped on a pallet.
Freight Shipping Fee
Freight shipments ship for a flat fee of $250.00 when delivered to:
A commercial address with forklift or loading dock access, or
A freight terminal for customer pickup.
Residential Freight Deliveries
Freight shipments can be delivered to residential addresses; however, additional carrier accessorial fees apply.
Examples of accessorial charges include:
Residential delivery surcharge
Liftgate service
Limited access delivery fees
Appointment delivery or re-delivery charges
Customers shipping to residential addresses will be contacted by Customer Service if additional freight charges apply.
Someone must be present to sign for and accept delivery of all freight shipments.
If liftgate service is declined but used at delivery, the customer is responsible for the additional carrier charge.
Additional Freight Items
Items purchased separately from machines or palletized equipment incur an additional $250 freight shipping fee when shipped to a commercial address.
When delivered to a residential address, customers are responsible for all applicable freight and accessorial charges.
Freight Delivery Inspection & Damage Policy
All freight shipments leave our suppliers’ facilities in good condition.
Risk of loss transfers upon confirmed delivery in accordance with carrier documentation. We assist customers with delivery-related issues in accordance with our published policies.
To protect yourself:
Inspect all shipments immediately upon delivery.
If possible, inspect the contents while the driver is present.
Note any visible damage or missing items on the delivery receipt before signing.
For freight terminal pickups (“Hold for Pickup” shipments), inspect the shipment before leaving the terminal. Damage not noted at pickup may be denied by the carrier.
We are happy to assist customers with freight claims when possible; however, freight claims are ultimately handled by the carrier.
FabCore X Supply 6108 Tiffield Way Wake Forest, NC 27587 Email: sales@fabcorexsupply.com Phone: (919) 435-2799
WHY BUY FROM US
Why Buy From Us
We understand you have many options when purchasing equipment. At FabCore X Supply, our goal is to provide a reliable, transparent, and professional buying experience for every customer.
Here’s what you can expect when you shop with us:
✔ Competitive Pricing & Price Match
We work closely with authorized manufacturers and distribution partners to offer competitive pricing. If you find the same product advertised for less by an eligible authorized retailer, we’ll review your request through our Price Match Policy.
✔ Clear & Fair Returns
We offer a 30-day return window on eligible products. Returns are processed in accordance with our published return policy.
✔ Knowledgeable Customer Support
Our team is committed to helping customers choose the right equipment and providing support throughout the ordering and delivery process.
✔ Quality Products from Authorized Sources
All products on our site are sourced from authorized manufacturers and distributors. We carefully select products based on quality, reliability, and performance standards. (See List of Authorized Suppliers)
✔ Reliable Fulfillment
Orders are processed and fulfilled through our authorized U.S. distribution partners to help ensure proper handling and dependable delivery.
FabCore X Supply 6108 Tiffield Way Wake Forest, NC 27587 Email: sales@fabcorexsupply.com Phone: (919) 435-2799
